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| This export is sim_ep_03: clutter-only state-feedback pick/place. See TASK.json for task semantics. The upstream obstruction-task examples below describe a different dataset; the timing, camera and training interfaces apply. | |
| # UR5e obstruction-removal training data | |
| The current run lives in `runs/pi05_15hz_3variants_20261023/`. It requests | |
| **171 episodes and 513 camera videos**, if every generation passes. Capture, | |
| measured-state sampling and held-action commands are **15 Hz**; physics and | |
| contact logging are **300 Hz**. Each sample spans exactly 20 physics steps. | |
| The plan retains ten historical obstacle scenes for originals 0, 10, 16, 27, | |
| and 36, plus the ten scenes already generated for original 1. Each of the | |
| remaining 37 originals has **three** obstacle variations with surrounding | |
| clutter. Failed attempts never count as accepted episodes. | |
| Existing 25 Hz captures remain in `runs/pi05_430_three_camera_20261022/`. | |
| They are not relabeled or interpolated to 15 Hz. Scene specifications and | |
| controllers are reused, followed by fresh physical execution and all three | |
| camera captures. The old camera-repair queue and separate 46-scene supplemental | |
| queue are superseded. The new pilot covers a detour, historical removal and | |
| new destination-blocking removal, including a held-out source, before scaling. | |
| Use the repository `Makefile` and `config/pi05_generation.json`; see | |
| [reproduction instructions](PI05_GENERATION.md). `make start` runs the pilot, | |
| full two-GPU queue, export, and actual openpi loader validation in order. | |
| Read the current run's `generation_plan.json`, | |
| `manifest.json`, `physics_status.json`, `render_status.json`, and export reports | |
| for actual progress and accepted/failed counts. The presence of a video or an | |
| older `task_success` flag does **not** make an episode eligible for training. | |
| ## Verified training interface | |
| On 2026-10-22, the upstream openpi checkout was pinned to | |
| `215abfb217dbac7d5f1273282331b9b1866c0479`. Its `pyproject.toml` pins LeRobot to | |
| `0cf864870cf29f4738d3ade893e6fd13fbd7cdb5`, whose dataset format is **v2.1**. | |
| This is deliberately not an export to the latest, incompatible LeRobot layout. | |
| The exporter also requires `datasets==3.6.0` from openpi's lockfile. Version 4 | |
| changes column access and Parquet feature metadata and fails the pinned loader. | |
| References: [openpi custom-data instructions](https://github.com/Physical-Intelligence/openpi/blob/215abfb217dbac7d5f1273282331b9b1866c0479/README.md), | |
| [dependency pin](https://github.com/Physical-Intelligence/openpi/blob/215abfb217dbac7d5f1273282331b9b1866c0479/pyproject.toml), | |
| [model/data transforms](https://github.com/Physical-Intelligence/openpi/blob/215abfb217dbac7d5f1273282331b9b1866c0479/src/openpi/training/config.py). | |
| Use **pi05_base**, not the Franka/DROID expert or DROID normalization. The | |
| UR5e is a different embodiment. `policies/pi05_ur5e.py` defines the custom | |
| adapter and config. The model retains action dimension 32 and action horizon | |
| 50; seven real channels are padded only inside the model preprocessing. | |
| ## State, actions, and time | |
| The seven-channel state and action order is: | |
| 1. `shoulder_pan_joint` | |
| 2. `shoulder_lift_joint` | |
| 3. `elbow_joint` | |
| 4. `wrist_1_joint` | |
| 5. `wrist_2_joint` | |
| 6. `wrist_3_joint` | |
| 7. `gripper_open_fraction` | |
| Arm positions are absolute radians in the imported UR5e URDF convention; | |
| velocities are radians/second. State is measured from PhysX, independently of | |
| commanded joint targets. This is a single-arm seven-channel dataset, not the | |
| historical padded 14-channel RoboPRO contract. | |
| Gripper opening is `1 - native_position / 255` (1 open, 0 closed). | |
| Commanded opening uses the requested native actuator position. Measured opening | |
| uses the finger-joint-to-native calibration map; it is **not** a measured jaw | |
| aperture or a force measurement. The mapping, raw native measurement/request, | |
| finger angle, and all articulation joint positions/order are preserved in each | |
| raw `synchronized.hdf5`. The gripper response retains the inherited latency and | |
| rate model. Finger-drive effort is a simulator actuator setting, not calibrated | |
| physical squeezing force. | |
| Physics runs at 300 Hz; actions and image observations run at **15 Hz**. | |
| Each sample has measured state and all three camera images at simulation time `t`. | |
| Its absolute target is then issued and held over `[t, t + 1/15)`. | |
| Velocity feedforward is the difference between consecutive commanded positions | |
| divided by 1/15, held throughout that control interval. Gripper command latency | |
| is part of the simulated plant. `action_end_timestamp` records the actual end. | |
| Rendering freezes physics, so sequential camera readbacks share the same | |
| simulation timestamp. There is no pairing of cached images with later joints. | |
| Wall-clock rendering duration is unrelated to action duration. | |
| ## Cameras and model mapping | |
| All three streams are RGB uint8, 640 × 480, with calibration in `scene_spec.json`: | |
| | Export feature | Source HDF5 role | openpi input | | |
| | --- | --- | --- | | |
| | `observation.images.wall` | `countertop_camera` | `base_0_rgb` | | |
| | `observation.images.wrist` | `left_camera`, attached to flange | `left_wrist_0_rgb` | | |
| | `observation.images.body_forward` | `right_camera`, base-mounted | `right_wrist_0_rgb` | | |
| All three model image masks are true. The model's fixed third slot is named | |
| `right_wrist_0_rgb`; its physical camera in this dataset is the base-mounted | |
| body-forward camera, not a second wrist camera. Physical roles and calibration | |
| remain explicit in exported feature names and scene metadata. | |
| Openpi resizes with its standard 224 × 224 image transform. No arbitrary flips | |
| are applied. Camera poses use OpenCV optical axes in the scene specification. | |
| Stored flange/object poses are xyz in meters followed by quaternion **wxyz**. | |
| The wrist extrinsic is relative to the flange, whose measured pose is retained. | |
| Raw PNGs remain available. LeRobot contains separate MP4 streams and Parquet | |
| numeric samples with identical frame counts. The exporter decodes every video | |
| and checks presentation timestamps against the 15 Hz sample grid. | |
| ### Earlier two-camera completion method (archived 25 Hz run) | |
| The following method applied to the archived 25 Hz run, not the new 15 Hz run. | |
| Compatible completed two-camera episodes could fill variation zero of their | |
| original recording by rendering only `body_forward`. The existing wall/wrist | |
| PNGs are reused unchanged. Their measured joint, action, gripper, phase, and | |
| timestamp datasets are copied bit-for-bit to a new HDF5 file; the original | |
| files remain untouched. The third view uses every saved articulation DOF | |
| (including measured gripper mimic joints) and object poses logged at the same | |
| simulation timestamp. It never interpolates states or executes new dynamics. | |
| The reconstructed flange must agree with the recorded flange within 2 mm and | |
| 0.01 rad at every frame. This is visual replay of an already validated physical | |
| execution, not a newly executed demonstration. The new camera's exposure time | |
| is the original simulation time, not its later wall-clock render time. | |
| `third_camera_status.json` records progress and `third_camera_completion.json` | |
| records provenance, timestamp error, flange error, source checksum, and exact | |
| preservation of existing numeric datasets. A separate complete episode must | |
| pass rendering, export, and the real openpi loader before this method scales. | |
| If later episodes fail completion, the normal batch falls back to fresh capture. | |
| These reused episodes occupy existing slots in the reduced plan; they do | |
| not increase the count or displace the 50 historical obstacle variations. | |
| ### October 23 camera identity correction | |
| The initial multi-camera capture had a viewport/readback timing defect: the | |
| wrist stream often repeated the wall view. All 73 previously accepted captures | |
| were withheld after image comparison, and their previous export gates were | |
| invalidated. File counts, time alignment, and successful loader decoding alone | |
| did not establish correct camera identity. | |
| Capture now uses a fixed render-camera prim with the requested calibrated pose | |
| and intrinsics, and at least 16 rendered frames before each readback. The | |
| requested/render-product binding and pose are checked at every exposure. | |
| `camera_poses_base_opencv` and `camera_identity_version` are recorded; acceptance | |
| checks those poses against wall/body calibration and measured flange × wrist | |
| extrinsic, and rejects near-duplicate camera views at distributed samples. | |
| `analysis.pi05_camera_recovery` first repairs episode 31 and exports it through | |
| the actual openpi loader. It then repairs the remaining completed captures. | |
| Reference images are rendered at evenly spaced frames and every task-phase | |
| transition to determine which streams need replacement. Correct streams are | |
| retained, while faulty streams are rendered from the original physical states. | |
| All existing robot numeric datasets must remain bit-for-bit equal. Corrected | |
| training captures live in `camera_repaired_v1/`; prior `videos/` addresses point | |
| to the corrected videos once their replacement passes, with old videos saved | |
| under `videos_before_camera_repair/`. Original raw captures remain for audit. | |
| `camera_repair_status.json` reports actual repaired counts. These repairs belong to the archived 25 Hz run. The current 15 Hz pipeline uses | |
| the corrected capture implementation and has its own pilot gate. | |
| ### Parallel execution on both GPUs | |
| The current coordinator is `analysis.pi05_parallel`: two persistent Isaac | |
| processes, one per RTX 4080 SUPER. Each process uses explicit CUDA-index renderer | |
| selection (`active_cuda_gpus`), the matching physics GPU setting, a separate | |
| portable Kit directory, and a GPU-specific lock. Workers render offscreen; | |
| GPU 1 cannot present a window through the desktop display attached to GPU 0. | |
| The GPU 1 offscreen preview passed the same camera-identity comparisons. | |
| Each worker owns a different episode/variation output directory and writes an | |
| isolated result file. Only the coordinator updates aggregate progress and | |
| records accepted videos. It schedules fresh physical generation and | |
| three-camera capture, followed by unified export and openpi validation. | |
| Existing 25 Hz captures remain separate. Physical failures remain reported; | |
| parallel execution does not relabel them successful. Two workers do not imply twice the measured throughput: CPU physics, | |
| PNG writes, and encoding can leave a GPU briefly idle. | |
| Monitor `parallel/status.json`, `parallel/gpu0/current.json`, | |
| `parallel/gpu1/current.json`, and the per-GPU worker logs. Each completed job | |
| records elapsed time in `parallel/results/`. The coordinator can be launched | |
| with `make start` when no coordinator/workers are running. Use `make status` | |
| and `make estimate` for progress and an updated timing estimate. | |
| ## Splitting and normalization | |
| Validation original recording IDs are **7, 14, 21, 28, 35**; the remaining 38 | |
| IDs are training sources. All attempts and future augmentations of a recording | |
| inherit that assignment. Failed sources are reported, never silently replaced | |
| by a source from the other split. | |
| Training and validation are separate local repositories: | |
| `local/ur5e_obstacles_15hz_train` and `local/ur5e_obstacles_15hz_validation`. | |
| This prevents openpi's default all-episode LeRobot loader from accidentally | |
| training on held-out recordings. Set `HF_LEROBOT_HOME` to the export root. | |
| Stored actions remain absolute. The adapter converts the six arm channels in | |
| each 50-step (3.333-second) action chunk to deltas relative to the **first measured | |
| state in that chunk**. The gripper remains absolute. At episode ends, actions | |
| repeat the final command according to LeRobot's padding convention; chunks | |
| never cross episode boundaries. Openpi's action padding mask is available from | |
| LeRobot; the standard training transform uses endpoint repetition. | |
| `assets/ur5e/norm_stats.json` is calculated only from accepted training sources, | |
| after that same action conversion, including chunk endpoint padding. It stores | |
| mean, standard deviation, and exact 1st/99th percentiles. Pi0.5 uses quantile | |
| normalization; validation reuses training statistics. The loader smoke test | |
| checks the normalization/delta inverse against stored commands. | |
| ## Acceptance and provenance | |
| For newly sampled removal tasks, the obstruction occupies the original destination measured from the real | |
| final image. The controller must physically pick it, move it to a clear table | |
| location, release it, then grasp and place the original target. During physical | |
| execution objects stay dynamic, with no attachment, teleportation, or | |
| object-pose playback. Adding a missing camera later uses the saved physical | |
| trajectory as described above, while retaining its original validation. | |
| Planner revision 2 centers the obstruction between nearby rack pegs while | |
| checking that it still overlaps the observed destination. It can shift the | |
| target's planned placement by at most 13 mm toward that gap; acceptance always | |
| compares against the unchanged observed destination with the original 15 mm | |
| tolerance. This avoids spawning a blocking cup tipped over a peg. | |
| Surrounding props use existing textured meshes with explicit mass, friction, | |
| scale, and source metadata. Layout seeds and rejected attempts are retained. | |
| Acceptance requires target grasp/lift, correct rack placement within 15 mm in | |
| horizontal position and height, sustained rack support and release, and | |
| terminal speed below 0.02 m/s. The obstruction must have a two-finger grasp, | |
| rise over 70 mm, finish within 40 mm of its clearing point, be released, and | |
| settle. Unplanned robot-object/table/rack contacts and obstruction-clutter | |
| contacts above 0.05 N are rejected. Surrounding bodies must move less than | |
| 10 mm. Contact evidence is sampled at the 300 Hz physics rate. These checks | |
| cover reported PhysX actor contacts; they are not a hardware safety proof. | |
| The inherited robot articulation disables self-collision. These checks therefore | |
| cover robot contact with objects, rack, and table, plus unintended prop contacts; | |
| they do not certify clearance between the robot's own links. | |
| `training_validation.json` adds numeric finiteness, joint ordering, initial | |
| robot state, action timing, gripper convention, camera synchronization, and | |
| image-count checks. Raw HDF5, full contact traces, summaries, source identities, | |
| instructions, specs, and failure files remain alongside each generation. | |
| The original tar archive is read-only throughout; its SHA-256 is retained. | |
| Reconstruction uses calibrated RGB silhouettes and wrist-depth table fits. | |
| Overlay reviews and fit quality are retained per original recording. Mass, | |
| friction, gripper response, and rigid plastic geometry remain simulator priors; | |
| the photographic table/background projections do not constitute a full room | |
| reconstruction. This dataset is simulation training data, not validated | |
| real-robot transfer data. | |
| ## Running and checking | |
| The current batch script refuses to scale until `pilot_export/openpi_loader_validation.json` | |
| records successful three-camera end-to-end pilots covering new removal, | |
| historical removal, and historical detour. Run simulator commands under | |
| the shared `/tmp/real2sim_isaac.lock` when using the old serial runner. The | |
| parallel coordinator instead uses `/tmp/real2sim_isaac_gpu0.lock` and | |
| `/tmp/real2sim_isaac_gpu1.lock`; never run the serial and parallel runners together. | |
| ```bash | |
| make doctor | |
| make start | |
| make status | |
| make estimate | |
| ``` | |
| Use the pinned openpi and LeRobot source directories on `PYTHONPATH` for export | |
| and `analysis.pi05_openpi`. The isolated data-validation environment is under | |
| the run's `deps/venv`; its exact package versions are recorded with the run. | |
| `openpi_loader_validation.json` establishes actual video decoding, action | |
| chunking, tokenizer/preprocessing, normalization inversion, and minibatch | |
| construction. It does not claim that an optimizer step or policy fine-tuning | |
| has been performed. No automatic upload is part of this workflow. | |
| The local TorchCodec runtime additionally uses the Ubuntu FFmpeg 4 shared | |
| libraries extracted into `deps/ffmpeg4/usr/lib/x86_64-linux-gnu`. Include that | |
| directory in `LD_LIBRARY_PATH`; no system packages were changed. The durable | |
| orchestrator supplies this and the pinned source imports automatically: | |
| ```bash | |
| make run | |
| ``` | |
| Generation stages resume using their per-source/per-variation status files. | |
| Each accepted render writes three viewing MP4s under its `videos/` directory | |
| alongside raw synchronized HDF5 and PNGs. These viewing files precede the final | |
| LeRobot export; training readiness requires the export and loader checks. | |
| The final exporter preserves original recording and variation IDs. Failed | |
| attempts are not counted as successful variations or silently filled by duplicates. | |
| Export requires a | |
| new output directory; preserve an interrupted export before restarting that stage. | |
| ## Reusing the historical obstacle videos | |
| `analysis.pi05_legacy_audit` audits the canonical 50 obstacle entries in the old | |
| video inventory, verifies their video checksums, and extracts logged joints to | |
| `legacy_obstacle_reuse/episodeXXXX/obstacle_YY/logged_joints.hdf5`. These files | |
| preserve 50 Hz measured arm states, commanded targets, calibrated gripper state, | |
| camera exposure times, and the old MP4 resampling map. Their seven-channel order | |
| matches this contract, but they are explicitly **not training-ready episodes**. | |
| Old camera captures were typically 72 ms apart; some have no joint measurement | |
| within 8 ms. Old videos repeat captures on a 15 fps presentation grid and can | |
| display an image up to 72 ms old. They also lack the wrist stream. No interpolated | |
| state is relabeled as an exact measured observation. | |
| The audit found 46 eligible scene/trajectory candidates: 29 clearing and 17 | |
| detour variants. Four old runs fail the stricter screen (two move the rack more | |
| than 10 mm and two have unintended robot contacts). The old artifacts are | |
| preserved. Reuse means new physical execution and synchronous 15 Hz capture | |
| from the saved scenes/plans, with fresh acceptance checks on every rollout. | |
| The former `analysis.pi05_legacy_reuse` supplemental queue is cancelled. The | |
| current settings-driven coordinator includes **all 50** source scenes, | |
| adds surrounding clutter while retaining their obstacle/task, and retries fresh | |
| physical execution. Its pilot covers clearing and detour tasks through all | |
| three cameras, export, and openpi loading before scaling. It records failures | |
| rather than treating old acceptance as proof of new success. Detours retain avoidance instructions and | |
| the `legacy_detour` profile; old source/route-clearing demonstrations use | |
| `legacy_clearance`. Neither supplemental profile claims that the original | |
| destination was occupied, and neither relaxes the main `required_clearance` | |
| profile. Both retain the new timing, grasp/release, settling, destination, and | |
| unintended-contact requirements as applicable to the labeled task. | |
| The unified export uses `local/ur5e_obstacles_15hz_{train,validation}` and computes | |
| normalization using only its training rows. Original IDs 0, 10, 16, 27, 36 are all training | |
| sources under the fixed split; their augmentations never enter validation. | |
| The adapter reads the dataset name from `export_report.json`. Monitor | |
| the current run's per-variant `physics_status.json`, `render_status.json`, | |
| `failed_generations.json`, and `manifest.json` for actual results; preparation is not acceptance. | |